How to Evaluate the 90mm Ocean Pre-Roll Multipack

A five-count pre-roll program begins with the intended product count, but count alone does not establish whether a package will work.

Finished pre-roll dimensions can change with the cone or wrap, fill weight, grind, tamping process, filter, tip, and closing method. Even products made with the same nominal cone size may require different amounts of space.

The 90mm Ocean Pre-Roll Multipack provides a starting configuration for five pre-rolls up to 85mm long. The final decision should be based on testing the actual finished pre-rolls with the closure, optional paper insert, label, tamper-evident feature, filling process, and transportation conditions.

Review the Current Multipack Configuration

The current 90mm Ocean Pre-Roll Multipack configuration includes:

These specifications define the available package. They do not guarantee fit for every 0.5-gram or 1-gram pre-roll.

Test the complete configuration before approving artwork, inserts, production quantities, or filling procedures.

Start With the Finished Pre-Roll

Measure the finished product rather than relying only on the nominal cone or wrap size.

Document:

• Finished length
• Widest diameter
• Fill weight
• Cone or wrap type
• Paper or wrap thickness
• Filter or crutch dimensions
• Tip style
• Grind and fill density
• Tamping process
• Closing method
• Expected dimensional variation
• Desired headspace
• Whether contact between products is acceptable
• Whether the pre-rolls must remain in a specific orientation

Twisting, folding, tamping, sealing, and filter placement can change the finished dimensions. Test production-representative pre-rolls rather than empty cones.

If the product specifications vary by strain, formulation, SKU, production line, or market, evaluate each relevant configuration separately.

Run a Repeatable Fit Test

Use physical samples and the same assembly method planned for production.

1. Test the Expected Product Range

Do not test only one ideal pre-roll.

Include samples near the expected low and high ends of the production range for:

• Length
• Diameter
• Fill weight
• Fill density
• Tip or filter dimensions
• Closing method
• Overall shape

A multipack that works only with the shortest or narrowest samples may not provide a reliable production standard.

2. Test Five Finished Pre-Rolls

Place five finished pre-rolls inside the multipack.

Record:

• Product and SKU
• Finished dimensions
• Product orientation
• Remaining headspace
• Side-to-side movement
• Contact between pre-rolls
• Ease of loading
• Ease of removal
• Whether the package closes completely
• Whether any pre-roll interferes with the closure
• Observed product or package damage

A successful fit should not require excessive pressure, deformation, or inconsistent loading.

3. Test Closure Operation

Close, open, and reclose the filled multipack using the intended product configuration.

Confirm:

• The clamshell closes completely
• No pre-roll obstructs the closure
• Adult users can understand the opening method
• The package can be correctly reclosed
• Repeated operation does not create an obvious functional problem
• Product does not fall out or shift into the closure during normal handling

4. Repeat the Test

Repeat the filling and closing process across enough samples to identify normal variation.

One successful assembly demonstrates that the product can fit. Repeated testing helps determine whether the configuration can be loaded, closed, labeled, packed, and handled consistently.

Decide Whether to Use the Paper Insert

The optional Pre-Roll Multipack Paper Insert is designed specifically for the 90mm Ocean Pre-Roll Multipack.

The black paper insert:

• Holds five pre-rolls up to 85mm
• Separates the products into individual slots
• Uses an adhesive backing to attach to the inner tray
• Helps organize pre-rolls during handling and presentation
• Can keep branded tips facing the same direction
• Can help separate different products within one multipack
• Is sold separately in cases of 500

The multipack and insert have different case quantities. One case contains 250 multipacks, while one case contains 500 inserts. Account for this difference when planning the order and confirm current quantities before purchasing.

Test With and Without the Insert

The insert changes the available internal space and how the products move.

Compare both configurations when:

• Pre-roll diameter is close to the available slot size
• Product orientation is important
• Different strains or formulations will share one multipack
• Branded tips should face the same direction
• Movement during fulfillment or transportation is a concern
• The filling process may be manual or automated

Evaluate:

• Loading time
• Pre-roll removal
• Product movement
• Slot fit
• Adhesive placement
• Insert alignment
• Closure clearance
• Presentation after transportation

The insert does not independently provide child resistance, tamper evidence, product protection, or regulatory compliance. Those functions depend on the complete package.

Evaluate the Child-Resistant Closure

The 90mm Ocean Pre-Roll Multipack uses a certified child-resistant clamshell closure.

Child resistance comes from the tested package design, dimensions, materials, and opening mechanism. It does not come from the ocean-bound plastic claim, the paper insert, the label, the artwork, or the tamper-evident component.

Test the closure after the multipack has been filled and fully assembled.

Confirm:

• The clamshell engages and closes completely
• Pre-rolls and inserts remain clear of the closing surfaces
• Labels do not cross or obstruct moving parts
• A tamper-evident feature does not prevent proper closure operation
• Adult users can understand the opening method
• The package can be correctly reclosed
• Repeated opening and closing does not create an obvious functional issue

Request current child-resistance documentation for the exact package. Confirm the requirements that apply in every market where the finished product will be sold.

Child-resistant does not mean child-proof.

Treat Tamper Evidence as a Separate Function

The child-resistant clamshell closure does not automatically make the multipack tamper-evident.

If visible evidence of opening is required, test a compatible band, label, seal, or other documented feature with the complete package.

The selected feature should:

• Fit the exact multipack
• Provide the required visible evidence of opening
• Remain secure during storage and transportation
• Avoid obstructing the clamshell mechanism
• Work with the label and artwork
• Support an understandable opening sequence
• Meet applicable market requirements

Do not assume that a component is compatible because it works with a different clamshell, tube, jar, or multipack. Test the exact finished configuration.

Build the Label Around the Multipack

The 90mm Ocean Pre-Roll Multipack supports label printing and application.

Use the current size-specific label template. Do not resize artwork from another package and assume it will fit.

Before preparing artwork, confirm:

• Exact multipack and product SKU
• Label dimensions
• Artwork orientation
• Bleed and safe areas
• Closure clearance
• Label edges and overlap
• Required file format
• Color mode
• Font and image requirements
• Barcode specifications
• Application method
• Quantity for each design

Depending on the product and market, the label may need space for:

• Brand name
• Product name
• Product type
• Pre-roll count
• Net weight
• Ingredients
• Cannabinoid information
• Required warnings
• License information
• Testing information
• Batch or lot information
• Manufacturing or packaging information
• Barcode
• Variable data
• Opening or disposal instructions

Review the artwork at its actual printed size. Copy that appears legible on a monitor may be difficult to read on the finished package.

Test Label Application

Apply production-representative labels to filled samples.

Evaluate:

• Label alignment
• Adhesion
• Edge lifting
• Wrinkling
• Barcode scanning
• Text legibility
• Clearance from the closure
• Appearance in both open and closed positions
• Performance after storage and transportation
• Manual or automated application

If Sana Packaging will print and apply the labels, confirm the artwork version, label material, finish, quantities, application requirements, and proof before production.

Review Sana Packaging’s Customization Services when planning the label project.

Plan Quantities and Timing

The current package quantity is 250 multipacks per case.

The current pallet configuration is 15,000 multipacks, or 60 cases. Custom colors are available for qualifying pallet-quantity projects.

Before approving an order, confirm:

• Total number of multipacks
• Number of cases
• Stock or custom color
• Quantity for each artwork design
• Number of SKUs
• Insert quantity
• Label quantity
• Production overage
• Tamper-evident component quantity
• Target delivery date
• Shipping destination
• Packing requirements

A project can meet the total package quantity while failing to support the planned split between designs or SKUs. Confirm design-specific requirements before approving the order.

Blank, in-stock multipacks typically ship the next business day. Custom projects generally require approximately three weeks from final proof approval. Artwork preparation, proof revisions, production scheduling, and freight occur outside that period.

Confirm the current schedule before committing to a filling date, launch, or retail delivery.

Test Production, Storage, and Transportation

The multipack should be evaluated under the conditions the finished product is expected to encounter.

Depending on the project, test:

• Insert installation
• Product loading
• Closing
• Label application
• Tamper-evident component application
• Packing into cases
• Warehouse storage
• Temperature and humidity exposure
• Vibration and movement
• Finished-goods transportation
• Retail handling
• Repeated consumer opening and closing

After testing, inspect:

• Finished pre-rolls
• Paper insert
• Adhesive attachment
• Multipack body
• Clamshell closure
• Labels
• Tamper-evident feature
• Artwork and barcodes

Do not assume that the multipack is completely airtight, odor-proof, moisture-proof, waterproof, leakproof, or suitable for every product. Performance depends on the complete configuration and conditions of use.

Keep Material Claims Component-Specific

The molded 90mm Ocean Pre-Roll Multipack is made in the USA from 100% reclaimed ocean-bound polypropylene.

Reclaimed ocean-bound plastic refers to plastic recovered from qualifying communities near coastlines where unmanaged waste may be at risk of entering waterways. It should not be described as plastic removed directly from the ocean unless that claim is specifically documented.

The multipack uses #5 polypropylene and should be described as recyclable where accepted rather than recyclable everywhere. Local acceptance may depend on:

• Package size and color
• Labels and adhesives
• Residual product
• Collection programs
• Sorting infrastructure
• Local processing capabilities

The multipack’s material claim should not automatically be applied to:

• Paper inserts
• Labels
• Inks
• Adhesives
• Tamper-evident components
• Outer packaging
• Other separately manufactured components

Material composition does not independently establish child resistance, tamper evidence, food-contact suitability, product compatibility, recyclability in every location, carbon-footprint reduction, or the environmental performance of the finished packaging system.

For broader sourcing definitions, disposal considerations, documentation, and claim guidance, use Sana Packaging’s Ocean-Bound Plastic FAQ after that page launches.

Create an Approved Packaging Standard

Once testing is complete, document the approved configuration.

Include:

• Exact multipack name and SKU
• Stock or custom color
• Intended product
• Pre-roll count
• Finished pre-roll dimensions
• Target fill weight
• Acceptable product variation
• Desired headspace
• Product orientation
• Paper insert, when used
• Insert-installation procedure
• Filling method
• Closure procedure
• Child-resistance documentation
• Tamper-evident feature
• Label template
• Approved artwork and proof
• Label material and finish
• Label-application method
• Case and pallet quantities
• Packing and storage requirements
• Test and inspection results
• Final approval date
• Responsible reviewer

Keep the approved standard with the purchase order, artwork, proofs, samples, documentation, and production records.

Reconfirm the configuration if any of the following change: the pre-roll, cone, wrap, fill weight, dimensions, tip, closing method, multipack, insert, label, tamper-evident feature, filling process, storage conditions, or regulatory requirements.

Approve the Complete Multipack

The 90mm Ocean Pre-Roll Multipack provides a child-resistant five-count packaging option for pre-rolls up to 85mm long.

The final decision should be based on the complete production configuration rather than the nominal pre-roll size or material alone.

Measure the finished product. Test five representative pre-rolls. Compare the loose and paper-insert configurations. Confirm closure operation, labeling, tamper evidence, packing, storage, and transportation. Then preserve the approved standard for routine production and repeat orders.

Explore the 90mm Ocean Pre-Roll Multipack, review the compatible Pre-Roll Multipack Paper Insert, or contact the Sana Packaging team to request samples and discuss product fit, inserts, labels, quantities, custom colors, and production requirements.

Last reviewed: August 27, 2026.

Product availability, colors, capacities, case quantities, pallet quantities, customization options, certifications, documentation, pricing, and production timelines can change. Confirm current information and test the complete filled package before placing a production order.